( Some of these photos are clickable for a larger image view )
I highly recommend using only Textilene fabric for RV Solar
Panels. I use 90 % UV fabric. The cheaper fabric shown in the
photo below has a loose weave and the fabric will not hold up
well to the outdoor environment.
Cheap Fabric
These bottom corner adjusting panels are unique in that they
allow you to pull the panel from the window and re-stretch as
the fabric sags. This is a popular option for most RV customers
and is unique as most others use a four snap corner system. I
cut each piece out of a high quality rubber mop board that I buy
at Lowes. Simply measure the distance across the corners to get
the desired length. I cut them to the same width of the Velcro
and then sew the outside edges and a cross through the center to
attach the velcro to the rubber. You can also use a heavy
plastic if you so desire. But it needs to be able to stand up to
the elements.
You sew the hook portion of the velcro to the inside of the
bottom corners of the fabric. I use 2 inch industrial strength
velcro. Do NOT use any glue backed type velcro on your panels.
The glue will heat up and seep through the fabric.
I re-enforce the top corners with heavy vinyl before installing
the snaps. This helps prevent pull thru. Notice all 4 corners
are slightly rounded. I use all Stainless snaps and use only
black snap buttons on the outside. The stainless buttons look
tacky if used. Always apply a small bit of silicone sealant to
the screws before attaching them to a boat or RV. This prevents
lamination of the fiberglass down the road from water
infiltration.
I use a 1 inch double folded acrylic binding in black to match
the panels. I install it using a binder / folder.
Arizona Sun Supply
Company
I double stitch the ends on the binding. I prefer the double
stitch to give it more strength. Its also been a big selling
point to customers as other people use a single stitch.
This is my supplier. If you google this name you will get their
web site link. I only buy my material through them as they have
free shipping and do sell wholesale. Their shipping is fast as
well. I have found other suppliers will try and sell a different
brand of fabric calling it Textilene. Arizona Sun Supply sells
true Textilene only. When ordering, be sure and buy the 60 inch
rolls. This will cover any RV window ( including windshields ).
Finished Project of a 5th wheel I completed this year. To remove
the sags, simply lift the bottom corners and re-stretch and
attach again. You will never get all of the sags out, but the
majority can be removed.
A good view of solar panels on a motorcoach. Notice the
windshield wiper covers. These are also popular and I sometimes
include these for free on a big job as a thank you to the
customer and to get the job. I typically just use scraps
to make these.
Solar screen fabric in a plain weave using
.025” diameter vinyl-coated 1000 denier polyester core yarn in
the warp and fill. Solar screen Benefits
TextileneŽ 90 blocks up to 90% of the
sun's rays
Designed to reduce heat transfer
through windows
Reduces the glare and harmful rays
from the sun
Reduce energy costs Provide protection
for your indoor furnishing
Flame resistant and fade resistant
Excellent for daytime privacy without
blocking the view Suggested Applications
Window Screens, Patio Roll-ups,
Blinds,
Room Dividers, Awnings and RV Windows
Do not forget the other covers on RV's. These mirror covers are
also very popular as are tow bar covers, etc. Be sure and use a
flannel backed vinyl for the mirrors so the surface doesn't get
scratched from friction and movement in the wind. These mirrors
cost $ 1,000 a
piece so use soft inner linings on your vinyl.
Use the above information as advertising and selling points.
CAUTION
NEVER install these solar panels on the inside of double pane
window. They will trap heat, increase the temperature of the gas
inside the dual panes of glass and blow the seals. If your
customer insists on these panels being installed BEHIND dual
pane windows, turn the job down.
Also remind your customer who may want an interior application
that these panels are much less effective when installed indoors
( installed behind glass. They will block the sun but the heat
will still enter the home or RV.
One Last Word
Remind your customer that these panels provide excellent privacy
during the daytime. You can barely see from the outside during
daylight hours through these panels, yet you can see perfectly
to the outside. BUT, during the nighttime hours, the reverse is
true so they should pull the shades or drapes during the
evening. :)